Heat integration of ethanol and yeast manufacture
DOI:
https://doi.org/10.20450/mjcce.2007.268Keywords:
process integration, heat integration, pinch technology, energy optimization, heat exchanger network (HEN)Abstract
The increasing concern for the environmental impacts of human activities has stimulated the development of new methods for analysis of industrial processes and the implementation of energy conservation measures. This paper presents a research on a case study of plant for ethanol and yeast production. The production plant as physical model is divided into subsystems. There are few limits taken for the method used, such as all streams have constant specific heats and the whole process is in steady state. Every subsystem is redesigned in order to improve its energy efficiency. After these local improvements, pinch analysis on the entire system is made (all subsystems are taken as black boxes forming the entire system) to optimize energy uses with construction of heat exchanger network. The expectations for operational costs minimization are improved, so pinch analysis results serve as energy efficiency indicator, giving us direction to invest for new equipment as development project for energy savings. The economical calculations performed for the designed system (HEN) with process integration show more profitability then the old one.
References
M. M. El-Halwagi, Pollution Prevention Through Process Integration: Systematic Design Tools, Academic Press, San Diego, 1997.
B. Linnhoff, User Guide on Process Integration for the Efficient use of Energy, The Institution of Chemical Engineers, UK, 1994.
R. Smith, Chemical Process Design, McGraw Hill, New York, 1995.
Introduction to Pinch, available from URL (2007) http://www.envormntalexpert.com/software/linnhoff/Pinc h%20Intro.pdf.
J. M. Douglas, Conceptual Design of Chemical Processes, McGraw Hill, New York, 1988.
E. Mubarak, A.Al-Kawari, Pinch Technology: an efficient tool for chemical plant energy and capital-cost saving, Applied Energy, 65, 45–49 (2000).
J. G. Mann, Jr, Process Integration: Unifying Concepts, Industrial Applications and Software Implementation, Ph. Dissertation, (1999) available from URL (http:// scolar. lib.vt.edu/theses/available/etd-102199-101855/)
F. Staine, D. Favrat, Energy integration of industrial processes based on the Pinch analysis method extended to include exergy factors, Appl. Therm. Eng., 16, 497–507 (1996).
I. Quesada, I. E. Grossmann, Global optimization algorithm for heat exchanger network, Ind. Eng. Chem Res, 32 (3), 487–499 (1993).
J. M. Zamora, I. E. Grossmann, A global MINLP optimization algorithm for the synthesis of heat exchanger networks with no stream splits, Comp.Chem. Eng., 22 (3), 367–384 (1998).
A. I. A. Salama, Numerical techniques for determining heat energy targets in pinch analysis, Comp.Chem.Eng 30, 1861–1866 (2005).
A. I. A. Salama, Determination of the optimal heat energy targets in heat pinch analysis using a geometry-based approach, Comp. Chem. Eng., 30, 758–764 (2006).
H. Dalsgard, P. M. Petersen, B. Qvale, Simplification of process integration studies in intermediate size industries, Energy Convers. Manage., 43, 1393–1405 (2002).
V. Lavric, V. Plesu, J. De Ruyck, Chemical reactors energy integration through virtual heat exchangers – benefit and drawbracks, Appl.Therm.Eng., 25, 1033–1044 (2005).
R. Adonyi, J. Romero, L. Puigjaner, F. Friedler, Incorporating heat integration in batch process scheduling; Appl. Therm. Eng., 23, 1473–1762 (2003).
O. Pourali, M. Amidpour, D. Rashtchian, Time decomposition in batch process integration, Chem. Eng. Process. 45, 14–21 (2006).
HX-NET Manual, Ver. 5.0 (2001) HYPROTECH CO.
CAPCOST Manual, Ver. 2 (2002).
CEPCI index data available on URL: http://ca.geocities.com/fhcurry@rogers.com/
. Richard Turton, Richard C. Bailie, Wallace B. Whiting, Joseph A. Shaeiwitz, Analysis, Synthesis and Design of Chemical Processes, Prentice Hall (2002).
Downloads
Published
How to Cite
Issue
Section
License
The authors agree to the following licence: Attribution-NonCommercial 4.0 International (CC BY-NC 4.0)
- Share — copy and redistribute the material in any medium or format
- Adapt — remix, transform, and build upon the material
- for any purpose, even commercially.
Under the following terms:
Attribution — You must give appropriate credit, provide a link to the license, and indicate if changes were made. You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use.
- NonCommercial — You may not use the material for commercial purposes.