Preparation and recycling of polymer eco-composites I. comparison of the conventional molding techniques for preparation of polymer eco-composites
DOI:
https://doi.org/10.20450/mjcce.2009.225Keywords:
eco-composites, polypropylene, polylactic acid, rice hulls, kenaf fibers, compression molding, injection mouldingAbstract
The interest in natural fiber-reinforced polymer composites is growing rapidly due to their high performance in terms of mechanical properties, significant processing advantages, excellent chemical resistance, low cost and low density. In this study, the compression and injection molding of polypropylene (PP) and polylactic acid (PLA) based composites reinforced with rice hulls or kenaf fibers was carried out and their basic properties were examined. Rice hulls from rice processing plants and natural lignocellulosic kenaf fibers from the bast of the plant Hibiscus Cannabinus represent renewable sources that could be utilized for composites. Maleic anhydride grafted PP (MAPP) and maleic anhydride grafted PLA (MAPLA) were used as coupling agents (CA) to improve the compatibility and adhesion between the fibers and the matrix. Composites containing 30 wt % reinforcement were manufactured by compression and injection molding, and their mechanical and thermal properties were compared. It was found that the techniques applied for manufacturing of the eco-composites under certain processing conditions did not induce significant changes of the mechanical properties. The flexural strength of the compressed composite sample based on PP and kenaf is 51. 3 MPa in comparison with 46.7 MPa for the same composite produced by injection molding technique. Particularly, PP-based composites were less sensitive to processing cycles than PLA-based composites. The experimental results suggest that the compression and injection molding are promising techniques for processing of eco-composites. Moreover, the PP-based composites and PLA-based composites can be processed by compression and injection molding. Both composites are suitable for applications as construction materials.
References
Y. Chen, L. S. Chiparus, I. Negulescu, D. V. Parikh, T.A. Calamari, Natural Fibers for Automotive Nonwoven composites, J. of Ind. Text. 35, 1, 47–61 (2005).
K. P. Mieck, A. Nechwatal, C. Knobeldorf, Potential applications of natural fibres in composite materials, Melliand Textilberichte 11, 228–30 (1994).
Seung-Hwan Lee, Siqun Wang, Biodegradable polymers/ bamboo fiber biocomposite with bio-based coupling agent, Composites: Part A 37, 80–91 (2006).
K. Oksman, High quality flax fibre composites manufactured by the resin transfer moulding process, Journal of Reinforced Plastics and Composites 20(7), 621 (2001).
K. Oksman, M. Skrifvars and J. F. Selin, Natural fibers as reinforcement in polylactic acid (PLA) composites, Composites Science and Technology 63, 1317–1324 (2003).
R. Heijenrath, T. Peijs, Natural-fibre-mat-reinforced thermoplastic composites based on flax fibers and polypropylene, Advanced Composites Letters 5(3), 81–85 (1996).
K. Oksman, Mechanical properties of natural fibre mat reinforced thermoplastics, Appl. Comp. Mat. 7, 403–14 (2000).
S. Serizawa, K. Inoue, M. Iji, Kenaf-fiber-reinforced poly(lactic acid) used for electronic products, Journal of Applied Polymer Science, 100, 618–624 (2006).
Z. Xia, W. A. Curtin, and T.Okabe: Compos. Sci. Technol. 62, 1279 (2002).
http://www.cargilldow.com This is the official web site of the Cargill Dow LLC, 2005.
H. S. Yang, D. J. Kim, J. K. Lee, H. J. Kim, J. Y. Jeon and C. W. Kang, Possibility of using waste tire composites reinforced with rice hulls as construction materials, Bioresource Technol. 95, 61–65 (2004b).
A. K. Mohanty, L. T. Drzal, and M. Misra, J. Adhes. Sci. Technol. 16, 999 (2002).
T. J. Keener, R. K. Stuart, and T. K. Brown, Compos. A 35, 357 (2004).
A. N. Netravali and S. Chabba, Mater. Today 6 (4), 22 (2003).
ECO-PCCM, FP6-INCO-CT-2004-509185.
G. Bogoeva-Gaceva, A. Grozdanov, and A. Buzarovska, Eco-friendly polymer composites based on polypropylene and kenaf fibers, Proceedings of 3rd International Conference on Eco Composites, Royal Institute of Technology, Stockholm, Sweden, June 20–21, 2005.
Pradoh C. Bolur, A guide to injection molding of plastics, 2nd edition, SCI-TECH Books and Periodicals, Mumbai, 2005, p. 32.
G. Bogoeva-Gaceva, A. Grozdanov, A. Buzarovska, Nonisothermal crystallization of maleic anhydride grafted PP: comparison of different kinetic models, Proceedings of 5th International Conference of the Chemical Societes of South-East European countries ICOSECS-5, September 10–14, Ohrid, Macedonia, 2006, pp.619.
G. Bogoeva-Gaceva, A. Grozdanov, B. Dimzoski, Analysis of the reaction of modified polypropylene in melt, Proceedings of European Polymer Congress EPF, July 2–6, Portoroz, 2007.
M. Avella, G. Bogoeva-Gaceva, A. Buzarovska, M. E. Errico, G. Gentile, A. Grozdanov, Poly(lactic acid)-based biocomposites reinforced with kenaf fibers, J. Appl. Poly. Sci. 108, 3542–3551 (2008).
B. Dimzoski, G. Bogoeva-Gaceva, G. Gentile, M. Avella, M. E. Errico, V. Srebrenkoska, Preparation and characterization of poly(lactic acid)/rice hulls based biodegradable composites, J. Polym. Eng. 28, 369–384 (2008).
A. R. Sanadi, J. F. Hunt, D. F. Caulfield, G. Kovacsvologyi, and B. Destree, High fiber-low matrix composites: kenaf fiber/polypropylene, Proceedings of 6th International Conference on Woodfiber-Plastic Composites, Madison, Wisconsin, May 15–16, 2001.
D. V. Rossato, Handbook of Injection Molding, 3rd edition, Kluwer Academic Publishers, 2000, pp. 24.
H. S. Kim, H. S. Yang, H. J. Kim, H. J. Park, Thermogravimetric analysis of rice husk flour filled thermoplastic polymer composites, J. Therm. Anal. Calorim. 76, 395– 404 (2004).
A. Grozdanov, A. Buzarovska, G. Bogoeva-Gaceva, M. Avella, M. E. Errico and G. Gentille, Rice hulls as an alternative reinforcement in polypropylene composites, Agron. Sustain. Dev. 26, 251–255 (2006).
A. R. Sanadi, D. F. Caulfield, R. E. Jacobson, and R. M. Rowell, Renewable agricultural fibers as reinforcing fillers in plastics: Mechanical properties of kenaf fiberpolypropylene composites, Indust. Eng. Chem. Res. 34, 1889–1896 (1995).
S. H. Lee, S. Wang, Composites Part A 37, 80–91 (2006).
Downloads
Published
How to Cite
Issue
Section
License
The authors agree to the following licence: Attribution-NonCommercial 4.0 International (CC BY-NC 4.0)
- Share — copy and redistribute the material in any medium or format
- Adapt — remix, transform, and build upon the material
- for any purpose, even commercially.
Under the following terms:
Attribution — You must give appropriate credit, provide a link to the license, and indicate if changes were made. You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use.
- NonCommercial — You may not use the material for commercial purposes.